Proper alignment is essential to keep motors and gearboxes functioning reliably and at peak levels of efficiency. Gearbox alignment refers to positioning as it relates to the asset’s drive unit. Correct positioning is essential to ensure that input and output shafts are aligned correctly.
Our team at Tekwell Services is the leading service provider for motor and gearbox alignment in Atlanta. We want to provide you with some critical information about the necessity of gearbox alignment. Continue reading to find out more about this topic.
The 3 Motor Misalignment Types
There are three types of motor misalignment issues that you need to be aware of. They include:
Angular Misalignment – This occurs whenever the motor in question has become set at an angle.
Parallel Misalignment – This misalignment issue happens when the two centerlines of the shaft run parallel but are not in the same line.
Combination Misalignment – This issue happens when the shaft of the motor suffers from both parallel and angular misalignment at the same time.
Signs That Indicate Gearbox Misalignment
The signs that indicate gearbox misalignment issues include:
Damaged seals
Damaged couplings
The vibration of the gearbox
A decrease in bearing lifespan
Damage to the gears
Seal Leakage
Steps to Keep a Gearbox Aligned
The best way to keep your company’s gearbox’s appropriately aligned is to bring in the help of our team at Tekwell Services. We are the leading provider of motor and gearbox alignment in Knoxville.
Get Your Consultation Today
Our Tekwell Services team is standing by to provide you with your consultation for motor and gearbox alignment in Knoxville. We work hard to ensure that our clients successfully maintain their industrial gearboxes so that they remain working their best for the course of their expected lifespan. Reach out to our team by calling 1-888-984-4668 to find out further information. You can also reach us online through our convenient contact form.
FAQ’s
Q: Why is proper motor and gearbox alignment important?
A: Correct alignment reduces vibration, prevents premature bearing and shaft damage, improves operating efficiency, and extends equipment life.
Q: What are signs of poor alignment?
A: Common symptoms include increased vibration, unusual noise, coupling wear, overheating, and inconsistent motor or gearbox performance.
Q: How often should motor and gearbox alignment be checked?
A: Alignment should be inspected during installation, after maintenance or repairs, and anytime vibration or performance changes are detected.
Q: What alignment methods are used?
A: Laser alignment is the standard for accuracy, though dial indicator alignment and straightedge checks are used in some conditions.
Q: Can misalignment really increase energy costs?
A: Yes. Misalignment forces rotating components to work harder, increasing electrical load and reducing efficiency.
